iosr-JMCE   International Conference on RECENT TRENDS IN ENGINEERING AND MANAGEMENT

Abstract: The objective of this research is to lead time reduction in the inventory control. Growth of business world these days created tighter market competition, because the existing industrial market become more global and have penetrated the inter-states boundary. Their goal is to satisfy the customer with the exact product, quality, quantity and price in the shortest amount of time. By analyzing according to the layout concept, types and calculating the manufacturing lead time in the company, design of the plant layout is modified.
Keywords - Inventory control, Lean Manufacturing, Manufacturing Lead Time, Stack.

[1] Muhammamd Abdus Samad, Ed. Value Stream Mapping to Reduce Manufacturing Lead Time in a Semi-Automated Factory.
[2] Renu Yadav, Ed. Increasing Productivity by Reducing Manufacturing Lead Time through Value Stream Mapping.
[3] Ripon Kumar Chakrabortty, Sanjoy Kumar Paul, Study and Implementation of Lean Manufacturing in a Garment Manufacturing Company: Bangladesh Prespective.
[4] Mikell P. Groover, Automation, Production Systems and Computer-Integrated Manufacturing 3rd edition July.

Abstract: This paper reports an investigated to evaluate the corrosive resisted characteristics of Zinc Phosphating coated mild steel. Phosphating is the process of dipping or immersing the oil seal made of cold rolled mild steel in the stock solution to resist the effects made by the engine such as corrosion resistance, rubber to metal bonding, abrasion etc. Now by making time study in the Hi Tech Arai Company, according to that the statistical tool used to quality and the process can be optimized. The influence of the phosphate processing parameters on the corrosion resistance of zinc phosphate conversion coatings and the optimization of the process are investigated using the Taguchi method. The pieces are tested by salt spray method, and the results are analysis the quality of the oil seals was improved. That's the tested material was investigated by SEM Analysis for optimization, which is used for purpose of achieving best designed components. The electrochemical corrosion method to corrosive rate of the Phosphate conversion coated material is analyzed. The aim of the present work is to control the iron concentration in the Phosphating bath in order to improve the quality and adhesive properties of zinc Phosphating coating on mild steel.
Keywords- Zinc Phosphate, corrosion resistance, electrochemical corrosion, Salt spray test, Taguchi method.

[1] M. Tamilselvi, Anticorrosive Performance of Zinc Phosphate Coatings on Mild Steel Developed Using Galvanic Coupling, 2012
[2] G.Y. Li, J.S. Lian, Growth of zinc phosphate coatings on AZ91D magnesium alloy' Key Laboratory of Automobile Materials, Ministry of Education, 2006
[3] S. Jegannathan, Formation of zinc phosphate coating by anodic electrochemical treatment Applied Chemistry and Chemical Engineering, 2005
[4] Ta-Tung Chen, Shih-Tsung Ke, The Study on Optimizing the Zinc Phosphate Conversion Coating Process and Its Corrosion Resistance, National Defense University, 2006
[5] G. Grundmeier, B. Rossenbeck, Corrosion protection of Zn-phosphate containing water borne dispersion coatings, Institute for Iron Research, 2006
[6] Rami Hikmat Fouad, Statistical Process Control Tools: A Practical guide for Jordanian Industrial Organizations, Industrial Engineering, Hashemite University, Jordan, 2010
[7] Dr. Mohammed Hliyil Hafiz, Effect of Zinc Phosphating on Corrosion Control for Carbon Steel Sheets, Eng. & Technology, 2007, Vol.26.
[8] T. Sugama, L. E. Kukacka, Influence of the high temperature treatment of zinc phosphate conversion coatings on the corrosion protection of steel, Journal of materials science, Brookhaven National Laboratory, Upton, New York 11973, USA, 1991
[9] T. Sugama and J. Pak, Characteristics of Transition Metal-Adsorbed Anhydrous Zinc Phosphate Coatings as Corrosion Barriers for Steels, Materials and Manufacturing Processes, 1991
[10] M. A. Zayed, Effect of Chemical Composition of Zinc Phosphating Solution on Phosphate Coating Properties, Chemistry Department, Faculty of Science, Cairo University, l26I3, 2009

Abstract: Present automotive industry faces immense problems in Gear locking systems. At lock position, the locking should be perfect with gear teeth without slippage for the prescribed load conditions. In present paper, lock slippage is determined for one of the automotive application. Quasi-static analysis is performed in L S Dyna software to predict the load at which slippage takes place. The model is designed to reach the customer specification without slippage in mechanism.
Keywords - Lock Slippage, Quasi-Static Analysis, LS Dyna

1] A. Gopi chand and A.V.N.L. Sharma, Assisted Design of Spur Gear and its Tooth profile Vol. 2, Issue 2, Mar-Apr 2012, pp.820-827.
[2] Kadir Cavdar and Fatih Karpat, "Compuer Aided Analysis of Bending Strength of Involute Spur Gears with Asymmetric Profile", ASME JOURNAL 2005.
[3] T.A.ANTAL," Determination of addendum modification at helical gears at the point where the meshing starts and ends, based on relative velocity equalization criterion" PAMM journal,2009,vol.8,Issue 1,p.53-58.
[4] Andrzej Kawalec, Jerzy Wiktor, Dariusz Ceglarek, "Comparative Analysis of Tooth-root Strength Using ISO and AGMA Standard in Spur and Helical Gear With FEM-based Verification‟ Journal of mechanical Design, ASME, 2006, vol. 128/1141.
[5] Jose I. Pedrero, Izaskun I.Vallejo, Miguel Pleguezuelos, "Calculation of Tooth Bending Strength and Surface Durability of High Transverse Contact Ratio Spur and Helical Gear Drives‟ Journal of mechanical Design, ASME, 2007, vol. 129/69.
[6] Lin, Hsiang Hsi, Wang, Jifeng, Oswald, Fred B., and Coy, J.J.,1993, "Effect of Extended Tooth Contact on the Modeling of Spur Gear Transmissions", AIAA-93-2148.
[7] "Design Hand Data Book for Mechanical Engineers" By K.Mahadevan&K.Balaveera Reddy.
[8] R.S. KHURMI and J.K. GUPTA ,Theory of machine‟, S. Chand publications, Edition 16 reprint (2008), pp.382-397.
[9] Xianzhang FENG, "Analysis of field of Stress and Displacement in process of Meshing Gears" Vol.5, 2011.
[10] S.Sankar and Muthusamy Natraj, "Profile Modifiaction- A Design approach for increasing the Tooth Strength in Spur Gear" International Journal of Advance Manufacturing Technology, Springer, 2011, 55:1-10.

Abstract: Media Filters are primarily used to separate suspended particles, river silt and other impurities from the water. It is used in Irrigation and in Sewage water treatment. It has a robust fabrication with quality and precision. Media Filters provide a fixed material on which a thin biological film is established by organisms in colonies growing on the surface of the media as wastewater passes through the bed. These filters are used for fine sifting the water. These filters are capable of handling high volume of flow up to 60,000 lit per hour. However they can be connected with help of header assemblies for more volume of flow. So the need arises to control their operation automatically with the help of advance in technology. Backwash operation is manual for the filter. We propose to use Pressure transmitter, electrically operated valves, Microcontroller and timer for the operation for backwash operation. Pressure transmitters are used for two pressure input at inlet and outlet. By setting a microcontroller we can measure ΔP. If the value of ΔP is larger than specified value of designer, then a sequence of valves operate backwash mechanism. In backwashing of a filter the flow of water is reversed in opposite direction.
Keywords— Media Filter Backwash, Irrigation, Automation, Microcontroller.

Journal Papers:
[1] C.S.B. Fitzpatrick, "Water Science and Technology", Volume 38, Issue 6, 1998, Pages 105-111
[2] Ted Loudon, Terry R. Bounds, James C. Converse, John Buchanan, "University Curriculum Development for Decentralized Wastewater Management", National Decentralized Water Resources Capacity Development Project, University of Arkansas, Fayetteville, AR, September 2003.
Books:
[3] "Mechatronics", Electronic Control Systems in Mechanical and Electrical Engineering, Third Edition, Pearson .
[4] "Metrology & Measurement", Tata McGraw-Hill Publication, Anand K. Bewoor, Vinay K. Kulkarni, 2010.
[5] "A Textbook of Fluid Mechanics", 1st Edition, Dr. R. K. Bansal, Laxmi Publication.

Abstract: Solar energy is becoming one of the important energy in the future as a great renewable energy source. Solar cells vary its performance under temperature changes. Change in temperature affects the power. The rapid development of solar PV cells has created challenging environment in the future. However the cost of electricity from solar PV cells is still several times higher than the conventional power generation. So it is very necessary to improve the efficiency of the solar PV cells. Efficiency can be increased either by changing PV material, concentrating solar rays or using solar tracking system. There are various methods for concentrating solar rays. In this study we used optimised angled collector for concentration and manual Bi-axial Sun tracking system. It is found that by using Collector of optimized size and biaxial tilting of the panel, performance of the PV cell panel is increase tremendously.
Keywords: Photovoltaic Cells, Bi-axial Sun tracking mechanism, solar energy, Optimised Collector

[1] Bhavesh Pandey, Anita Agrawal "Automatic Sun Tracking System Using PSoC" International Journal of Innovative Research in Science, Engineering and Technology Vol. 1, Issue 1, November 2012.
[2] S. Abdallah and S. Nijmeh, "Two-Axis Sun Tracking with PLC Control," in Energy Conversion and Management, vol. 45, 2004.1931-1939.
[3] Rani Molak , Vaishali Pawar, Omkar More, Atul Aradhye"Design Modification of Hybrid Solar Cooker" in International Journal of Advances in Management, Technology & Engineering Sciences Vol. III, issue
1(I), October 2013.
[4] Jeya Ganesh N, Maniprakash.S, Chandrasekaran L., Srinivasan, S.M. "Design and Development of a Sun Tracking mechanism using the Direct SMA actuation".
[5] Kamala J , Alex Joseph "Solar Tracking for Maximum and Economic Energy Harvesting" Kamala J et.al / International Journal of Engineering and Technology (IJET)

Abstract: Composite materials along with the thermoplastic matrices and with the reinforcement of natural fibers are increasingly regarded as alternative for glass fiber-reinforcement composites. Natural fiber reinforced composite provides some unique advantages for the customers, it includes less weight, bio degradable, and it has very good thermo physical properties. The traditionally used reinforcing glass fibers is replaced by natural fibers such as flax, kenaf, cotton or banana fiber. It can lead to the reduction in components weight and it improves specific properties like impact strength, crash behavior or sound absorption. Poor incompatibility between the hydrophilic natural fiber and non-polar polymers leads to negative effect. A variety of silanes have been applied in order to improve its interfacial adhesion and improve the properties of composite. The NaOH concentration had a major influence on the thermo physical properties of the composite. This work is focused on the impact energy absorption structures includes helmet, car bumpers etc., by using High Impact Polystyrene as matrix and Banana fiber as a reinforcement.
Keywords - Bio composite, Banana fiber, High impact polystyrene, Impact energy absorption struct

[1] M. Abdelmouleh, S. Boufi, M.N. Belgacem, and A. Dufresne, Short natural-fiber reinforced polyethylene and natural rubber composites: Effect of silane coupling agents and fibers loading, Journal of Composites Science and Technology, 67, 2006, 1627–1639.
[2] F. Silva, J. Njuguna, S. Sachse, Pielichowski, S. Leszczynska, and M. Giacomelli, The influence of multiscale fillers reinforcement into impact resistance and energy absorption properties of polyamide 6 and polypropylene nanocomposite structures, Journal of Materials and Design, 50, 2012, 244–252.
[3] A.K. Abdullah, K. Magniez and L.F. Bronwyn, Effect of manufacturing process on the flexural, fracture toughness, and thermo-mechanical properties of bio-composites, Journal of Composites, 42, 2011, 993–999.
[4] O. Faruk, A.K. Bledzkia, H. Finkb and M. Sain, Biocomposites reinforced with natural fibers, Progress in Polymer Science, 37, 1552– 1596.
[5] Y. Xie, C.A.S. Hill, Z. Xiao, H. Militz and C. Mai, Silane coupling agents used for natural fiber/polymer composites: A review, Journal of Composites, 41, 2011, 806–819.
[6] H. Ho, H. Wanga, S.L. Lee,C.K. Ho, K.L. Kin, J. Leng, and D. Hui, Critical factors on manufacturing processes of natural fiber composites, Journal of Composites, 43, 2001, 3549–3562.
[7] A.N. Benitez, M.D. Monzon, I. Angulo, Z. Ortega, P.M. Hernandez and M.D. Marrero, Treatment of banana fiber for use in the reinforcement of polymeric matrices, Journal of Measurement, 46, 2013, 1065–1073.
[8] M. Boopalan, M. Niranjanaa and M.J. Umapathy, Study on the mechanical properties and thermal properties of jute and banana fiber reinforced epoxy hybrid composites, Journal of Composites, 51, 2013, 54–57.

Abstract: This experimental study concentrates on the understanding of machining process in turning of carbon fiber reinforced polymer (CFRP) composite using uncoated polycrystalline cubic boron nitrite (PCBN) and TiN coated polycrystalline cubic boron nitrite cutting tools. CFRP composite materials are replacing various traditional engineering materials a long back due to the excellent properties the possess for various application in engineering and technology. Though they are produced to near net shape, often they are in need of machining. But it contains matrix and reinforcement. Which are soft and hard in nature respectively, resulting in anisotropic and non-homogeneous properties. This paper aims to investigate the machinability in turning processes of CFRP composite manufactured by hand lay-up. This experiment is investigated the tool wear on uncoated PCBN and TiN coated PCBN cutting tool by scanning Electron microscope and also measured the surface roughness of the workpiece(CFRP) by 2D roughness tester. A critical range of cutting temperature also has been carried out.
Keywords - CFRP, PCBN cutting tool, Turning, Tool wear, surface roughness, Temperatu

[1] K.Palanikumar, B. Latha, VS. Senthilkumar. R. Karunamurthy Multiple performance optimization in machining GFRP composite by a PCD tool using non dominated sorting GA, Met Mater Int, 15 (2), 249-258, 2009.
[2] T. Gomez-del Rio, E. Barbero, R. Zaera, C. Navarro, Dynamic tensile behavior at low temperature of CFRP using a split Hopkinson pressure bar, Composite Science and technology, 65, 61-71, 2005.
[3] K. Gamstedt, R. Talreja, Fatigue damage mechanisms in uni-directional CFRP, Journal of Materials Science, 34, 2535-2546, 1999.
[4] SK. Malhotra, N. Ganesan, MA. Veluswami, Effect of fiber orientation and boundary conditions on the vibration behavior of orthographic square plates, Composite Structures, 9, 247-255, 1998.
[5] S.Arul, L. vijayaraghavan, SK. Malhotra, Acoustic emission for quality contral in drilling of polymeric composites, Journal of materials processing Technology, 185, 184-190, 2007.
[6] K. Koplev, A. Lystrup, T. Vorm, The cutting process, chip, and cutting force in machining CFRP, Composites, 14, 371–6, 1983.
[7] D. Arola, M. Ramulu, DH. Wang, "Chip formation in orthogonal trimming of graphite/epoxy composite, Composites, A27, 121–33, 1996.
[8] Xin Wang, Parick Y. Kwona, Caleb Sturtevantb, Dave (Dae-Wook) Kimb, Jeff Lantripc, Tool wear of coated drill in drilling CFRP, Journal of Manufacturing Processes, 15,127–135, 2013.
[9] T. Rajasekaran, K. palanikumar, B.K. Vinayagam, Turning CFRP composites with Ceramic tool for Surface Roughness Analysis, Procedia Engineering, 38, 2922-2929, 2012.
[10] Catalin fetecau, Felicia Stan, "Study of cutting force and surface roughness in the turning of polytetrafluoroethylene composites with a PCD tool, Measurement, 45, 1367-1379, 2012.

Abstract: The computer aided engineering analysis and design optimization of rotary tillage tool on the basis of finite element method and simulation method is done by using CAD-software for the structural analysis. In Indian farming, the preparation of seedbeds for deep tillage using additional machinery and tillage tools are increased. Rotary tiller or rotavator is one of the tilling machine most suitable for seedbed preparation. In a Rotary tillage machine, Blades are the critical parts which are engaged with soil to prepare the land and to mix the fertilizer. These blades interact with soil in a different way than normal plows which are subjected to impact that creates cyclic forces which result in fatigue failure of the blade. This actually decreases the service life of a blade. Therefore, it is necessary to design and develop a suitable blade. This paper describes the design modification and development of rotavator blade through the (CAD) interrogation method by modifying the design and also by modifying the material properties. Then better design will be compared by comparing the results.
Keywords- rotary tillage tool, simulation, FEM, design analysis, stress, deformation, rotavator

[1] Araya K, Gao R (1995). "A Non-linear three-dimensional finite element analysis of subsoiler cutting with pressurized air injection." Journal of Agricultural Engineering Research, 61: 115-128
[2] Asabe. S, 1997. "ASAE Standards – 44th Edition (Standards Engineering Practices Data)". The Society for Engineering in Agricultural, Food, and Biological Systems, U.S.A.
[3] Bernacki, H., Haman, J., Kanfojki, C.Z., 1972. "Agricultural Machines: Theory and Construction, Vol. 1." The Scientific Publications Foreign Cooperative. Centre of Central Institute for Scientific Technical and Information, Warsaw, Poland, pp. 382-387
[4] Boccafogli, A., Busatti, G., Gherardi, F., Malaguti, F., Paoluzzi, R., 1992. "Experimental evaluation of cutting dynamic models in soil bin facility. J. Terramech. 29, 95-105.
[5] Gite, L.P., Bhardwaj, K.C., Bohra, C.P., 1993. "Ergonomic evaluation of wheeled type manual weeders". Paper presented during XXVIII Annual Convention of ISAE held at CIAE, Bhopal. 2–4 March 1993.
[6] Hendrick JG, Gill WR (1971c). "Rotary tiller design parameters, part III-Ratio of peripheral and forward velocities". Transactions of the ASAE, 14:679-683.
[7] Kanai, K., 1980. "Performance of rice transplanter as evaluation" by National Test Centre in Japan. Jpn. Agric. Res. Quart. 14, 84-87.
[8] Kataoka, T., Onodera, K., Shibusawa, S., Ota, Y., 1995. "Amodel for backward throwing of sliced soil clods by a reverse- rotational rotary tiller using rigid body kinematics". Proceedings of the Fourth Asia-Pacific Conference of the ISTVS, Okinawa, Japan, November 20-22, 1995, pp. 339-346.
[9] Kosutic, S., Filipovic, D., Gospodaric, Z., 1997. "Agro-technical and energetic characteristics of a rotary cultivator with spike tines in seedbed preparation". Agric. Eng. J. 6, 137-144.
[10] Kepner RA, Bainer R, Barger EL (1977). "Principles of Farm Machinery, 2nd ed." Westport, Conn., AVI Publishing Inc.

Abstract: Conventional manufacturing thought limits the rejection reduction plans to rejections which needs to be scrapped and implies direct loss. But present scenario in manufacturing industries, which is facing a very competitive environment, needs to consider not only rejections leading to scrap but also rejections which can be reworked or reused. Rejections which leads to rework results in man-hour losses which in turn affects the productivity of the organization. This paper focuses on assembly rejections of vacuum pump type alternators. Top of the Pareto is a rejection called "Pump rotation tight" which accounts to 50% of total assembly line rejection of vacuum pump type alternators. In order to reduce the rejection & rework, a study is conducted to analyze the rejection using appropriate statistical tools, Shainin technique for assembly process which indicated that two of the sub assembly components were the root cause for the rejection and subsequently optimize the subassembly shaft spline runout which is manufactured by cold rolling process using Taguchi Orthogonal array. Application of these tools helped in improving the knowledge base of the manufacturing and assembly process and also helped narrowing down to the root cause or a number of root causes in quick span of time.
Keywords: Alternator, Pareto, Shainin Technique, Taguchi orthogonal array, Cold rolling, Spline runout

[1] Anand Bewoor and Maruti Pawar (2010), 'Use of Shainin tools for simplifying six sigma implementation in ISO / QMS certified environment'. Journal of Research and engineering studies, Volume I, Issue II, E-ISSN 0976-7916.
[2] Verma, Srividya, Mannika, Pankhawala, and Rathanraj (2004), 'Shainin method: Edge over other DOE Techniques'. Engineering Management Conference, 2004. Proceedings. 2004 IEEE International (Volume:3 )
[3] Ha Dao and Bill Maxson (2007), 'Y to X Problem Solving using Shainin Strategies'. ASQ Automotive excellence journal.
[4] Jeroen de Mast (2003), 'A Methodological comparison of three strategies for quality improvement'. International journal of Quality and reliability management.
[5] Stefan Steiner, Jock MacKay and John Ramberg (2004) – Overview of Shainin system for quality improvement. Statistics and Actuarial sciences, University of waterloo.
[6] Shainin Design of Experiments, (2003). TUV Rheinland, Germany.
[7] Keki R. Bhote, 'World Class Quality, Using Design of Experiments to make it happen'. ISBN 0814450539, American Management Association, New York.
[8] Rhonell Antony G. Gabrial – Shainin Design of Experiments, Problem solving tool set.

Abstract: A new engineering materials was found using sol-gel auto composition route method, the material was lanthanum doped magnesium ferrite MgLaxFe2-X04 (X= 0.05, 0.08, 0.1, 0.15), this composite ferrite was prepared by sol-gel auto composition method and sintered at a temperature of 1050oC in a microwave furnace. In order to enhance the electrical and magnetic behavior of this material as required for designing Microstrip Patch Antenna (MPA). The structural, size of the particles, morphological were investigated by X-Ray Diffraction (XRD), E-DAX and SEM. The VSM studies confirm the Magnetic properties by analyzing the change in magnetic saturation. The material was identified as N-type semi-conductor behavior by semi-conductance test. In this proposed work, we will investigating the properties of the new engineering materials and found that it's suitable for microstrip patch antenna to be designed and particularly suits for ISM band (2.4 GHz). The designing and analysis of rectangular microstrip patch antenna is presented, the operating frequency of antenna is 2.4 GHz, the dielectric constant and resonant frequency of the antenna is 2.246, 2.4 GHz respectively. The simulation results of antenna are done by the help of ADS Software (Version 2009). In this paper, the effects of different types of antenna parameters like return loss, Directivity, Antenna gain, impedance etc. are also studied.
Key Words: Advance Designing System (ADS), Dielectric constant, Directivity, Microstrip Patch Antenna (MPA), Return Loss.

[1] Mutiara et al, (2011). "Design of Microstrip Antenna for Wireless Communication at 2.4 GHz". Journal of Theoretical and Applied Information Technology, Vol. 33, No. 2, pp. 184-192.
[2] Vasant Naidu et.al.(2011) "Mg Sm Ferrite for Nano structured E-Shaped Patch Antenna studies" International Journal of computer application, Volume 30– No.5,pp 45-50.
[3] Ali Dheyab and Karim Hamad (2011). "Improving Bandwidth of Rectangular Patch Antenna using Different Thickness of Dielectric Substrate" ARPN Journal of Engineering and Applied Sciences, Vol. 6, No. 4, pp. 16-21.
[4] Balanis, Contantine A. (1997). "Antenna Theory – Analysis and Design". John Wiley & Sons Inc., 2nd Edition, pp. 722- 751.
[5] Vasant Naidu et.al. (2011) "Magnetic Properties of Nano Crystalline Nickel, Samarium doped Zinc Ferrite" ,International Journal of Computer Applications, pp. 0975 – 8887.
[6] Dafalla (2004). "Design of a Rectangular Microstrip Patch Antenna at 1GHz. RF and Microwave Conference", Subang, Selangor, Malaysia, pp. 145-149.
[7] D. D. Sandu et.al.(2003). "Microstrip Patch Antenna with Dielectric Substrate. Journal of Optoelectronics and Advance Materials", Vol. 5, No. 5, pp. 1381-1387.
[8] Indrasen Singh et al (2011). "Microstrip Patch Antenna and its Applications: a Survey". Int. J. Comp. Tech. Appl., Vol.2, pp. 1595-1599.
[9] K. Guney and N. Sirikaya (2004). "Adaptive Neuro-Fuzzy Inference System for Computing of the Resonant Frequency of Circular Microstrip Antennas". Aces Journal, Vol. 19, No. 3, pp. 188-197.
[10] Ahamed Maruf et.al.(2012). "Rectangular Microstrip Patch Antenna at 2GHz on Different Dielectric Constant for Pervasive Wireless Communication" International Journal of Electrical and Computer Engineering, Vol. 2, No. 3, pp. 31-39.

Abstract: The experimental setup is analysis of heat transfer rating and system performance. The pipe heat exchanger consist of single pipe with circular fins. This fins are arranged in vertically across the inside of the pipe in periodic distance with opposite sides. The fins immersed to inside of the pipe up to semi-circular and remaining part project to over the pipe. Hot fluid enters to one end and leave the cold fluid another end. The hot fluid flow with turbulent flow of inside of the pipe. This flow is increase the effectiveness of heat transfer rating due to more contact surface. Calculate the convective heat transfer with conduction on the pipe with fins. This arrangement is especially to increase heat transfer area, change the flow direction and reduce the cooling time with compact size. The design values are theoretically calculated then fabricate, analysis by standard parameter of existing heat exchanger.
Key Words: Heat transfer, circular fins, and effectiveness.

[1]. Cheng L, Luan T, Du W J, et al. Heat transfer enhancement by flow-induced vibration in heat exchangers. Int J Heat Mass Transfer, 2009, 52: 1053–1057
[2]. Guo J F, Xu M T, Cheng L. Principle of equipartition of entransy dissipation for heat exchanger design. Sci China Tech Sci, 2010, 53: 1309–1314
[3]. Guo J F, Xu M T, Cheng L. The entransy dissipation minimization principle under given heat duty and heat transfer area conditions.Chinese Sci Bull, 2010, 55: 3141–3146
[4]. Chato J C, Leverman R J, Shah J M. Analysis of parallel flow multistream heat exchangers. Int J Heat Mass Transfer, 1971, 14: 1691–1703
[5]. Paffenbarger M. General computer analysis of multistream plate fin heat exchanger. In: Shah R K, Krause A D, Etzger D M, eds. Compact Heat Exchanger-A Festschrift for London A L. New York: Hemisphere Publishing, 1990. 727–746
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[7]. Sekulć D P, Shah R K. Thermal design theory of three-fluid heat exchanger. Adv Heat Exchanger, 1995, 26: 219–327
[8]. Shah R K, Sekulć D P. Nonuniform heat transfer coefficients in conventional heat exchanger design theory. ASME J Heat Transfer, 1998, 119: 520–525
[9]. A. K. Sen and S. Trinh, An exact solution for the rate of heat transfer from a rectangular fin governed by a power law-type temperature dependence,ASME J. of Heat Transfer 108 (1986) 457-459ͦ
[10]. S. Abrate and P. Newnham, Finite element analysis of triangular fins attached to a thick wall, Computers and Structures 57 (6) (1995) 945-957.

Abstract: The very fast developments in technology of composite materials have led to newer and wider applications of such promising materials. Composite materials offer a number of potential advantages in the aerospace field, particularly in safety-critical structures such as primary and secondary aircraft components. Here Basalt Fiber as a reinforcement and Epoxy (Di-Ethylene Glycidel Ether BisPhenol-A) as a matrix for making a Composite Material have been chosen. Basalt provides high strength than the commercial Glass fiber. It provides high heat resistance. Since this material is having a great Scope in Space application it has been choosen for determining Mechanical characterisation of this materials. Tensile Test , Bending Test have been carried out for this purpose. Specimens have been preferred with and without addition of Aluminium with Epoxy. The results are compared and it has been studied that Aluminium increases the strength of the specimens in the above mentioned tests.
Key Words: Basalt Fiber, Epoxy, Tensile Test, Bending Test

[1] Victor E. Garzon's "Probabilistic Aerothermal Design Of Compressor Airfoils". US 1994.
[2] "LPI Technical Report Number 91-03" By LUNAR AND PLANETARY INSTITUTE,Houston.
[3] Professor G. L. Sheldon's "Forming Fibers From Basalt Rock".
[4] Vladimir B.Brik's "Advanced Concept Concrete Using Basalt Fiber. Research & Technology Corp., Madison, WI".
[5] Van De Velde K., Kiekens P., Van Langenhove L "BASALT FIBRES AS REINFORCEMENT FOR COMPOSITES".
[6] Allan D Murray's "Basalt For High Performance Composites"
[7] Stephen C.Nolet's "Composite Wind Blade Engineering And Manufacturing". Rhode Island 2011